As global plastic consumption continues to rise, scientific classification has become the first line of defense to solve the recycling problem. Unsorted mixed plastics not only reduce the recycling value, but also pollute the recycling chain - for example, PVC impurities may release chlorine during the melting process, destroying the performance of other plastics. The use of best plastic recycling sorting equipment for waste management can accurately separate different polymers to ensure the quality of recycled raw materials while reducing energy waste by more than 30%. This technological upgrade directly promotes the circular economy from concept to large-scale practice.

As the main consumer of plastics, the manufacturing industry urgently needs systematic changes. Industrial plastic sorting solution for manufacturing plants integrates near-infrared sorting and airflow screening technology through modular design, which can process scraps and defective products in real time at the end of the production line. Taking the recycling of automotive injection molded parts as an example, the equipment can distinguish between materials such as ABS and PP, allowing 95% of waste to re-enter the production cycle. This closed-loop management not only reduces the cost of raw material procurement, but also helps factories meet stringent regulations such as the EU Plastic Strategy and create sustainable supply chain barriers.

Technological innovation is reshaping industry standards. The AI-powered plastic waste sorting system for sustainable recycling uses a million-level image database to train algorithms that can identify fragment color, transparency, and even surface wear. Compared with traditional photoelectric sorting, the AI system has a 40% higher recognition accuracy for complex mixed waste, especially when dealing with multi-layer composite packaging, it can peel off the aluminum foil and PE layers, breaking through the bottleneck of traditional recycling technology. This intelligence has opened up a new path for processing special plastics such as electronic waste and medical devices.

As a pioneer in intelligent sorting technology, HTsorter provides full-scenario solutions from municipal waste stations to multinational factories. Our best plastic recycling sorting equipment is equipped with multispectral sensors and AI decision engines, with an average daily processing capacity of 50 tons and a sorting purity of up to 99.2%. For manufacturing customers, HTsorter's industrial plastic sorting solution supports data exchange with ERP systems to achieve real-time optimization of waste output and recycling efficiency.

Today, when the carbon neutrality goal forces industrial upgrading, plastic sorting has long surpassed environmental protection issues and has become the core competitiveness of enterprises to reduce costs and increase efficiency. Choosing HTsorter’s AI-powered systems means obtaining verifiable carbon footprint reduction data, recycled materials that meet global certification standards, and future-oriented technology iteration capabilities - the real engine of green industrial transformation.

Plastic sorting: the cornerstone of efficient recycling

Plastics must be recycled separately because different polymers (such as PET, HDPE, PVC) have very different chemical properties and melting points. Mixed recycling will cause the quality of recycled materials to drop sharply or even become unusable. For example, unsorted PET bottles and HDPE toy fragments can form fragile and brittle composite materials after melting. This is exactly the key to industrial plastic sorting machine cost analysis - HTsorter uses near-infrared (NIR) spectroscopy and AI algorithms to accurately identify plastic types and ensure sorting purity of up to 99%, avoiding material waste and secondary pollution.

Balance between cost and performance of automated equipment

Traditional manual sorting is inefficient and costly, while automatic plastic recycling machine price list shows that high-end equipment is often beyond the budget of small and medium-sized enterprises. HTsorter breaks the deadlock through modular design: our equipment starts at only 60% of similar products and supports phased upgrades (such as from basic sorting to multi-layer plastic identification). For example, the standard version of the sorter (300kg/h processing capacity) can reduce annual operating costs by 35%, and the investment payback period is shortened to 18 months, which is particularly suitable for recyclers in emerging markets.

How to choose the top plastic sorter manufacturers and suppliers?

When looking for the best plastic sorter manufacturers and suppliers, you need to pay attention to technical strength, after-sales support and industry reputation. HTsorter stands out with the following advantages:

Patented technology: The world's only NIR-AI fusion system that supports the sorting of black plastics (such as automotive parts);

Flexible pricing: Provide leasing, installment payment and other solutions to match customer cash flow needs;

Global service network: With technical centers in Germany, China and the United States, ensure that faults are responded to within 48 hours.

HTsorter: An innovative engine to promote the circular economy

As an industry benchmark, HTsorter is committed to solving the problem of plastic pollution through intelligent sorting technology. Our equipment has helped 200+ customers around the world increase recycling rates to 90% while reducing energy consumption by 30%. Whether it is optimizing industrial plastic sorting machine cost analysis or customizing automatic plastic recycling machine price list, HTsorter will help you achieve the dual goals of environmental protection and profitability with technological innovation and customer-first philosophy.

Stainless steel magnetic pumps are known for being leak-free. They are efficient and environmentally safe. These pumps are used in many industries, including chemical, pharmaceutical, petroleum, electroplating, and food processing.

This article introduces the stainless steel magnetic drive pump materials, such as 304, 316L, and 2205. It aims to improve the understanding of their characteristics and uses.

1. stainless steel magnetic drive pump materials - Austenitic stainless steel: 304 (ASTM A276) and 316L (ASTM A479)

Chemical composition：

304 stainless steel: 18% chromium, 8% nickel, ≤0.08% carbon

316L stainless steel: 16% chromium, 10% nickel, 2% molybdenum

Corrosion resistance：

304:

Acid and alkali resistant, but weak in high chloride or strong acid environments.

Performs well in neutral/weakly acidic media (such as tap water, kitchen detergents), but is prone to rust in chloride-rich environments (seawater, salt water).

316L:

Chloride resistance up to 1000 ppm (10 times higher than 304).

Excellent corrosion resistance in acidic, alkaline, brine and chloride-rich media.

Processing performance：

304: High plasticity, suitable for complex pump components.

316L: Higher strength and hardness, suitable for demanding mechanical applications.

Temperature range：

304: Suitable for low temperature environments.

316L: Stable under high temperature conditions.

Application：

304: Food processing, chemical laboratories, environmental equipment (neutral media, standard temperature).

316L: Petroleum, chemical and pharmaceutical industries (corrosive media, high temperature environment).

2. stainless steel magnetic drive pump materials - duplex stainless steel (2205/2507)

Chemical composition：

2205: 21% chromium, 2.5% molybdenum, 4.5% nickel-nitrogen alloy. High strength and impact toughness, but difficult to bend/form.

2507: Higher chromium/molybdenum content for greater strength, hardness, and thermal conductivity.

Corrosion resistance：

2205:

Excellent performance in marine/atmospheric environments, but not suitable for temperatures above 300°C or below -50°C.

2507:

Excellent resistance to pitting, crevice, and uniform corrosion, especially in chloride-rich environments.

Stable in high temperature/oxidizing environments.

Machinability：

2205: Relatively easy to machine.

2507: Requires advanced technology due to high strength/hardness.

Applications：

2205: Chemical and marine industries (moderate corrosion resistance).

2507: Offshore, petrochemical (high corrosion/high strength requirements).

3. stainless steel magnetic drive pump materials - special coating technology: Hastelloy C276

Chemical composition：

The main elements are nickel (Ni), chromium (Cr), molybdenum (Mo), iron (Fe), tungsten (W), titanium (Ti) and aluminum (Al). These elements help reduce intergranular corrosion.

Corrosion resistance：

Excellent resistance to chloride corrosion.

High thermal stability and heat resistance.

Processing performance：

Excellent weldability and cold/hot processing.

Application：

Chemical, petroleum and offshore engineering (suitable for chloride-rich environments).

Choosing the right material for a stainless steel magnetic pump requires a combination of performance and operational requirements. For customized solutions or technical assistance, please contact [Changyu Pump Valve] (changyupump.com). We provide complete services from material analysis to on-site simulation.

After working in the industry for many years, many companies still confuse mortar pumps and slurry pumps. They think these pumps are the same equipment used to transport coarse-grained materials, just with different names.

But is there really not much difference between mortar pumps and slurry pumps? Far from it. Such inquiries often reveal critical technical knowledge gaps in industrial applications.

1. The Difference between mortar pumps and slurry pumps 1: Material composition

Mortar pump：

Wear-resistant material: ultra-high molecular weight polyethylene (UHMWPE)

Molecular chain is 10 times longer than standard polyethylene

Corrosion resistance reaches the highest standard of ASTM G65

Applicable to extreme media (pH 1-14), such as desulfurization slurry, hydrochloric acid solution

Rely on the elastic deformation of polymer materials to buffer wear

Temperature range: -50℃ to 80℃

Slurry pump：

Wear-resistant material: high chromium alloy (Cr26-28%)

Hardness: HRC 60-65

Resistant to particle impact ≥7 Mohs hardness

Flow channel width: 1.5 times wider than mortar pump

Can accommodate solids with a diameter of ≤50mm

Rely on metal hardness to achieve direct wear resistance

Temperature resistance: up to 150°C

2. The Difference between mortar pumps and slurry pumps 2: Design principle

Mortar pump: uses mechanical drive (compressed air starts the piston/impeller) to accurately transport mortar and other mixtures to the construction site.

slurry pump: Using centrifugal pump technology, it can quickly separate and efficiently transport mud containing solid impurities.

3. The Difference between mortar pumps and slurry pumps 3: Application scenario

3.1. Mortar pump

Applicable to low viscosity, small particle materials:

Corrosive media: acid/alkaline liquid, smelting slurry, dilute sulfuric acid, wastewater

Particle limit: diameter ≤2mm, concentration ≤30%

Typical use:

Desulfurization system circulating slurry (pH 2-5, particles ≤ 0.5mm)

Chemical corrosion-resistant transportation (such as hydrofluoric acid, chlor-alkali solution)

Building mortar spraying (cement particles ≤ 0.5mm)

3.2. slurry pump

Handling high-viscosity media containing large solids:

Non-corrosive slurry: ore dressing slurry, sand and gravel mixture, sludge

Particle limit: diameter ≤ 50mm, concentration ≤ 60%

Typical uses:

Mine tailings transportation (iron slag: 10-30mm particles)

Coal washing plant sludge (coal gangue hardness ≥ 6 Mohs)

River dredging (sand and gravel mixture with 40% solid content)

4. The Difference between mortar pumps and slurry pumps 4: Performance characteristics

As shown in the figure above, the performance difference between mortar pumps and slurry pumps is very obvious:

Mortar pump: high head, large flow, corrosion resistance-optimized for corrosive environments.

Mud pump: sturdy structure, stable operation under extreme wear conditions-the first choice for high wear environments.

Through comprehensive comparison, The Difference between mortar pumps and slurry pumps is clear at a glance. If you need further help in selecting industrial pumps, please feel free to contact Changyu Pumps and Valves. Our team is always ready to answer your questions with expertise and enthusiasm.

We are professional manufacturing and trading enterprise of various kinds of bags and luggages for outdoor and daily use with more than 15 years production experience. We 

    In the wire and cable industry, accurate and reliable quality testing is an important link to ensure product performance and safety. Tophung is an enterprise specializing in the production of wire and cable testing equipment, and has long served many cable companies at home and abroad to explore the quality testing solutions of cable products in an all-round way. In the wire and cable industry, our main products are: TH-5806 Cable Bending testing machine, TH-5807 Cable 2D torsion testing machine, TH-5812 Cable vertical torsion testing machine, TH-5813 Cable drag chain bending testing machine, TH-5814 Cable 3D torsion testing machine, etc., these machines can be obtained from different repeated experiments. Detects the cable's performance of plastic deformation and displays its own defects.

ASTM (American Society for Testing and Materials) machines are specialized testing instruments designed to evaluate the mechanical and physical properties of materials according to ASTM standards. These machines play a crucial role in ensuring the quality, safety, and performance of materials used in various industries, including metal manufacturing, new composite materials, solar photovoltaic energy, wire and cable, automotive, and plastics.

At Suzhou TOPHUNG Machine Equipment Co., Ltd., we specialize in the research, development, production, sales, and service of high-quality ASTM testing machines. Our advanced testing equipment ensures that materials meet the rigorous requirements set by ASTM, enabling manufacturers to maintain consistency, reliability, and compliance with international quality standards.

Types of ASTM Testing Machines

ASTM testing machines come in various types, depending on the specific property being tested. Some common categories include:

1. Material Mechanics Testing Machines – Used for tensile, compression, and bending tests on metals, plastics, and composites.
2. Photovoltaic Special Testing Machines – Designed for evaluating solar panels and photovoltaic components.
3. Cable Testing Machines – Ensure the durability and strength of electrical wires and cables.
4. Fully Automatic Testing Machines – High-precision equipment for automated testing processes.
5. Dynamic Fatigue Testing Machines – Simulate long-term stress conditions on materials and products.
   

Why Choose TOPHUNG for ASTM Testing Machines?

• High Precision & Reliability – Our machines are built with advanced technology to provide accurate and repeatable test results.
• Comprehensive Solutions – We offer a wide range of testing equipment, covering various ASTM standards for different industries.
• Customization & OEM Services – We provide tailored solutions to meet specific customer needs, ensuring maximum efficiency and compliance.
• Strict Quality Control – Each machine undergoes rigorous quality checks before delivery, ensuring long-term performance and stability.
• Global Export Expertise – With years of experience in international trade, we supply ASTM testing machines to customers worldwide, offering professional after-sales support.
  

ASTM machines are essential for material quality assessment and compliance with international standards. At Suzhou TOPHUNG, we are committed to providing cutting-edge testing solutions that help businesses enhance product quality, reduce risks, and improve competitiveness in global markets. Whether you need material mechanics testing, photovoltaic testing, or cable testing machines, our team is ready to support you with top-notch equipment and technical expertise.

    Universal testing machines (utm) play a vital role in various industries by examining the mechanical properties and properties of materials, components and finished products. These versatile machines can perform a wide range of tests, including tensile strength, compression, bending, shearing and more.

    Suzhou Tophung has been committed to providing our customers with professional material testing, structural testing and finished product testing excellent test instruments and overall quality testing solutions.

    TOPHUNG's utm is designed with precision and accuracy in mind, ensuring reliable and repeatable test results. With different load capacities and flexible test configurations, it can meet the test needs of different industries. Whether you need to test metal materials, composites, solar panels, wire and cable, automotive parts or plastic products, our utm offers a complete solution. They enable you to assess the durability, strength and integrity of materials and finished products, ensuring compliance with industry standards and regulations.

Recently, a client from the Middle East visited our factory and intended to purchase an aluminum extrusion press for manufacturing door and window materials.

We recommended the customer to purchase a 5-inch extrusion press, specifically our 1100T aluminum extrusion press. Through our discussion, we realized that the customer had limited knowledge about extrusion presses. Previously, he used to purchase aluminum materials for making doors and windows, but now he plans to buy an extrusion press to produce aluminum materials himself.

Someone had suggested that he should buy an 1800T aluminum extrusion press for producing door and window aluminum materials. However, based on the sizes of the door and window materials he needs, we recommended the 1100T aluminum extrusion press instead.

 

Our Huanan 1100T aluminum extrusion press is also a 5-inch aluminum extrusion press, which is suitable for extruding various door and window aluminum profiles. The extrusion cylinder specifications of our 1100T aluminum extrusion press machine are:

Diameter: 132mm

Length: 800mm

Applicable aluminum billet size:

Diameter: 127mm

Length range: 400–750mm

 

 

Considerations When Extruding Aluminum: Extrusion Pressure

 

 

 

When extruding aluminum, it is crucial to consider the extrusion pressure. If the extrusion press tonnage is too high relative to the aluminum billet diameter and alloy type, the following issues may occur:

1. Over-Extrusion

Excessive Metal Flow Rate: Too much pressure can cause excessively fast metal flow, affecting dimensional accuracy and surface quality.

Overheating: Excessive extrusion pressure can lead to rapid temperature rise, potentially causing surface roughness, cracks, or even burning.

 

2. Mold and Die Damage

Shortened Die Lifespan: Excessive pressure may exceed the die’s load capacity, leading to rapid wear or even breakage.

Die Deformation: Continuous use of an overpowered press can cause plastic deformation of the die, affecting profile accuracy.

 

3. Equipment Damage

Accelerated Extrusion Cylinder Wear: Higher pressure accelerates wear on the inner wall of the extrusion cylinder, shortening its lifespan.

Hydraulic System Overload: If the tonnage is too high, the hydraulic system may overheat, experience pressure failures, or even develop leaks.

 

4. Negative Impact on Product Quality

Coarse Grain Structure: Excessive extrusion speed can lead to larger metal grains, reducing mechanical performance.

Increased Defects: High stress and temperature may introduce bubbles or inclusions inside the aluminum, affecting product quality.

Reduced Dimensional Accuracy: Overpowering the extrusion process may lead to unstable profile dimensions and out-of-tolerance products.

 

5. Increased Production Costs

Higher Energy Consumption: A high-tonnage extrusion press consumes more energy, leading to unnecessary waste if the press is oversized.

Increased Maintenance Costs: Faster wear and tear on molds, extrusion cylinders, and hydraulic systems lead to higher maintenance and replacement costs.

 

 

Choosing the Right Extrusion Press

 

 

When purchasing an aluminum extruder, it is essential to determine the size of the aluminum profiles to be produced and ensure that the press tonnage is appropriate.

For those who are new to the industry and considering purchasing an extrusion press, you can contact our sales team at Huanan Heavy Industry via WhatsApp or Email. Our sales team is highly knowledgeable about extrusion presses and can consult with engineers to provide professional guidance.

WhatsApp: +86 13450865812Email: jessica@huananmachine.com

Finally, we took our Middle Eastern client to the production line to observe the entire mechanical production process and inspect the 5-inch aluminum extrusion machine in action. This helped the customer better understand the Aluminum extrusion process and the necessary machinery, giving him a clearer view of the entire aluminum manufacturing process.

 

             The similarities and differences between copper extrusion and aluminum extrusion

Aluminum is one of the most common materials in our daily lives and an essential metal in various industries. However, in addition to aluminum, copper is also a widely used metal due to its excellent electrical and thermal conductivity, corrosion resistance, and other favorable properties. Copper has broad applications across multiple industries, such as:

Electrical and Electronics: Wires, cables, transformers, motors, and electronic components.

Construction: Piping systems, electrical wiring, and copper conductors.

Automotive: Electrical systems, radiators.

Industrial Equipment: Heat exchangers, valves, pumps, bearings, and gears.

Telecommunications: Cables.

Energy: Solar panels, generators.

Healthcare: Medical devices, surgical instruments, door handles, and handrails due to its antibacterial properties.

Both aluminum and copper are produced through extrusion processes, where pressure is applied to metal billets, forcing them through molds to form the desired shapes. While the basic production process is similar for both materials, copper and aluminum differ significantly in their properties, which affects their production methods and equipment.

Production Process:

Both aluminum and copper extrusion processes involve applying hydraulic or mechanical pressure to metal billets, which are heated to increase their plasticity for easier extrusion. The extrusion equipment, including extrusion cylinders, molds, extrusion rods, and heating systems, are similar for both metals. However, because copper and aluminum have different properties, the specific production conditions, such as temperature and pressure, vary.

Differences Between Aluminum and Copper:

Aluminum:

Density: Low

Melting Point: Approximately 660°C

Plasticity: High, making it easier to extrude

Extrusion Pressure: Relatively low

Copper:

Density: High

Melting Point: Approximately 1085°C

Hardness: Higher, making extrusion more difficult

Extrusion Pressure: Higher due to its hardness

Because of these differences, the heating temperature required for aluminum and copper extrusion is not the same. For aluminum, the heating temperature typically ranges from 400°C to 500°C, while for copper, it is generally higher due to its higher melting point. This difference in properties also results in copper requiring higher extrusion pressures compared to aluminum. This is one of the reasons why our HuaNan heavy Industry can produce copper extruders in addition to aluminum extruders.

Molds:

Mold material plays a crucial role in determining the extrusion quality. Aluminum extrusion molds are usually made from high-strength steel, offering durability. Copper extrusion molds, on the other hand, require materials with higher wear and heat resistance, making them less durable than aluminum molds.

Lubrication:

The choice of lubricant also differs. Aluminum extrusion typically uses graphite or oil-based lubricants, while copper extrusion requires high-temperature lubricants such as glass lubricants to manage the higher extrusion pressures.

Cooling:

After extrusion, cooling methods vary. Aluminum cools faster and is typically cooled using air or water, while copper requires a slower, gentler cooling process to prevent cracking.

Post-Treatment:

Aluminum often undergoes anodizing or spraying treatments, while copper is usually treated through electroplating or polishing to achieve a smooth finish.

Production Costs:

Despite similar production processes, the costs of extruding copper are generally higher than for aluminum due to copper's higher extrusion pressures and material costs.

Summary:

In conclusion, while the extrusion processes for aluminum and copper are fundamentally similar, the differences in their material properties lead to distinct requirements for heating, extrusion pressure, mold materials, lubrication, cooling, post-treatment, and cost. Copper extrusion typically involves higher pressures, more specialized molds, and more complex handling, which results in higher production costs compared to aluminum extrusion.