Can a vibrating feeder meet the requirements of conveying materials in two directions?

The two-way vibration feeder can transport, add, feed, and discharge materials in reverse. It has discharge ports in two opposite positions, which can meet the needs of sometimes conveying to the left and sometimes conveying to the right. Meanwhile, it can be a single feeding port or multiple feeding ports to meet the two-way conveying needs of mixed bulk materials.

Two-way vibrating feeder

 

With such a vibrating feeder, the two-way transportation of materials will become very worry free. Overall, he possesses the following advantages:

1. Save equipment installation space;

2. Suitable for discharging materials from multiple silos simultaneously in one direction;

3. Isolate from the environment through sealing components;

4. Flexible structural design and customized design;

5. The two-way feeder with electromagnetic vibrator can be directly used for weighing.

Two-way vibrating feeder

Vrvibratory is a vibration equipment manufacturing company with professional technology and profound foundation, and provides sales, after-sales and other services. The company develops and produces various types of vibration feeders, as well as accessories such as vibration motors, electromagnetic vibrators, and controllers, according to demand. Anhui VRV will provide every customer with the highest quality products, competitive quotes, and comprehensive services.

 

 

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How to make material feeding and conveying more precise and controllable?

Vibration feeder is a common material conveying equipment, which has the characteristics of simple structure, easy maintenance, high work efficiency, and can meet different production needs. It can be widely used in metallurgy, coal mining, mineral processing, building materials, chemical industry, abrasives and other fields.

Vibration feeder

The tank body of a vibrating feeder has different shapes. Today, we will take a look at a tubular vibrating feeder, which is commonly used in scenarios with high sealing requirements such as chemical and food industries, and has a simple structure.

tubular vibrating feeder

 

Advantages:

1. Simple and sturdy structure;

2. Good sealing performance;

3. The conveying surface is smooth and not easy to accumulate materials;

4. Can convey materials with toxic, corrosive, and high cleanliness requirements;

5. Suitable for high-pressure and high-temperature scenarios.

 

 

Vrvibratory is a vibration equipment manufacturing company with professional technology and profound foundation, and provides sales, after-sales and other services. The company develops and produces various types of vibration feeders, as well as accessories such as vibration motors, electromagnetic vibrators, and controllers, according to demand. Anhui VRV will provide every customer with the highest quality products, competitive quotes, and comprehensive services.

 

 

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How long can vibrating feeder reach?

We know that belt conveyors have a great function. They can continuously transport materials from the supply point to the discharge point on a fixed conveyor line. They are suitable for conveying low grinding materials such as powder, granular, and small pieces, as well as bagged materials such as coal, gravel, sand, cement, fertilizers, grains, etc. However, they also have significant shortcomings. They cannot effectively transport high temperature, sharp, and bulk materials that require sealing and cleaning. However, vibrating feeders can effectively solve this problem.

 

The design of this feeder comes from VRV company, and we refer to it as the "Double Mass Vibrating feeder". It can be designed in a closed form, and the Double Mass Vibrating Feed is popular in industries such as chemical, plastic, lithium, food, and medicine. They are usually used to transport dusty materials or to protect materials from environmental conditions.

 

Advantages:

1. This vibrating feeder can reach a maximum length of 21 meters, and such a long conveying distance is rare in vibrating feeders! This requires rich experience and design skills;

2. Various design forms can be adopted, and the inlet and outlet points can be completely sealed with flexible cuffs to maintain the dust integrity of the system;

3. Any conveying distance can be covered by the flexible connection of the tubular vibrating feeder.

 

 

Double Mass Vibrating Feeder

 

Vrvibratory is a vibration equipment manufacturing company with professional technology and profound foundation, and provides sales, after-sales and other services. The company develops and produces various types of vibration feeders, as well as accessories such as vibration motors, electromagnetic vibrators, and controllers, according to demand. Anhui VRV will provide every customer with the highest quality products, competitive quotes, and comprehensive services.

 

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Characteristic Composition And Working Principle Of Multihead Weigher

Multihead weigher

Source of multihead weigher

In the 1970s, the Japanese Agricultural Association asked weighing companies to weigh green peppers. In Japan, green pepper is usually packaged in bags in the form of quantitative packaging in supermarkets, if each bag of green pepper quantitative value is 120 grams, it is very difficult to fill 120 grams. As a single green pepper weight is heavier, and the difference is larger, less related to the interests of consumers, more related to the cost of the enterprise. The traditional way is manual weighing, that is, weighing on a static electronic scale, add up to 115 grams of green pepper one by one, and then it is almost impossible to find a 5 grams of green pepper to add, you must take a smaller green pepper from 115 grams, and add another larger green pepper. If the weight is much more than 120 grams or less than 120 grams, the above work needs to be repeated, so the weighing efficiency is very low, and it is difficult to achieve close to the target weight (quantitative value) results. After a lot of investigation and research, the technical personnel successfully solved the weighing problem of green pepper by using the combination weighing principle. Some large food enterprises will be its designated equipment.

Composition of multihead weigher

The basic composition of the combined scale is: main vibration plate, main vibration machine, line vibration plate, line vibration machine, hopper, weighing bucket, chute, hopper (optional), stepping motor, driving board, module conversion device, main control board.

Working principle of multihead weigher

1. The material is sent to the storage hopper by the material conveyor. When the material is added to the pre-set horizontal position, the electronic eye on the side of the storage hopper detects and sends out a signal to make the conveyor stop feeding until the material level on the storage hopper drops to the preset horizontal position, and then the electronic eye sends out the feed signal;

2.The material in the storage hopper, through the vibration of the main vibration machine to make the material from the main vibration plate evenly into the line vibration plate, to feed the line vibration plate;

3.The vibration of the line vibrator causes the material to be discharged from the line vibrator and into the hopper for storage;

4.When the weighing bucket completes the last weighing and emptying, the upper hopper is opened to make the material enter the weighing bucket for weighing. The output signal is transmitted to the motherboard of the control device through the lead wire. The CPU on the motherboard reads and records the weight of each weighing bucket, and then selects the combination weighing bucket closest to the target weight through calculation, analysis and combination.

5.When the feeding signal is allowed, the CPU issues a command to start the driver to open the selected weighing bucket, the material is sent through the chute into the hopper or directly into the packaging machine, and the feeding signal has been sent to the packaging machine to complete the weighting packaging system.

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The Revolution of Multihead Weighers in the Food Packaging Industry

In the world of food packaging, accuracy, speed, and efficiency are crucial elements for success. To meet these demands, the industry has witnessed the rise of a remarkable technology called the Multihead Weigher. It has revolutionized the way products are weighed and packaged, offering unparalleled precision and productivity. In this blog post, we will delve into the workings of multihead weighers and explore their impact on the food packaging industry.

What is a Multihead Weigher?

A Multihead Weigher is a cutting-edge weighing system that employs advanced technology to accurately measure and distribute a wide variety of food products. It consists of several independent weighing heads, each equipped with its own load cell. These heads work together in synchronization, allowing for high-speed weighing and packaging operations.

How does it work?

The multihead weigher operates through a three-step process: weighing, calculation, and distribution. First, the product is fed into the multihead weigher, where it is divided into individual portions by the weighing heads. Each head simultaneously measures the weight of its designated portion using load cells and sends the data to a central processing unit.

Next, the central processing unit calculates the optimal combination of portions to achieve the desired target weight. It configures the distribution paths to ensure the accurate allocation of portions, taking into account factors such as the characteristics of the product and the packaging requirements.

Finally, the calculated portions are distributed to the packaging machine, which fills the individual packages rapidly and precisely. This seamless process ensures that each package contains the correct weight, minimizing product giveaway and maximizing efficiency.

Advantages of Multihead Weighers:

Precision: Multihead weighers are renowned for their exceptional accuracy, even with complex products like mixed nuts, snacks, or frozen foods. This accuracy results in consistent product quality and customer satisfaction.

Efficiency: With their high-speed weighing capabilities, multihead weighers significantly increase productivity. They can handle large volumes of product, reducing production time and labor costs.

Versatility: Multihead weighers are adaptable to various food product types, sizes, and shapes. They can handle both dry and wet products, making them suitable for a wide range of applications in the food packaging industry.

Hygiene and Food Safety: Multihead weighers are designed with food safety in mind. They feature smooth surfaces and removable parts for easy cleaning, promoting hygiene standards and reducing the risk of contamination.

Impacts on the Food Packaging Industry:

The integration of multihead weighers has had a transformative effect on the food packaging industry. It has brought about increased operational efficiency, improved packaging quality, and reduced product waste. The precise weighing and distribution capabilities of multihead weighers have also enabled manufacturers to meet stringent regulatory requirements and maintain compliance with industry standards.

Furthermore, the automation and speed provided by multihead weighers have facilitated streamlined production processes. This has allowed companies to scale their operations, penetrate new markets, and meet the growing demand for packaged food products.

Conclusion:

The advent of multihead weighers has revolutionized the food packaging industry, offering unparalleled accuracy, efficiency, and versatility. As technology continues to advance, we can expect further enhancements in multihead weighers' capabilities, enabling manufacturers to meet evolving consumer demands and achieve greater success in the competitive market.

Whether it's ensuring the consistent weight of a bag of chips or accurately portioning delicate confectionery treats, multihead weighers will continue to play a crucial role in the future of food packaging.

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How to solve glue gun leakage

1. Glue leakage at the Hot melt gluing nozzle 

If glue leaks from the nozzle during glue spraying, the possible reasons are as follows:

a. The temperature of the glue gun is not enough. The temperature of the hot melt glue gun should be increased appropriately.

b. If the pressure or flow rate of the air jet is too small, glue will drip from the nozzle. Increase the pressure of the air blowing pipe appropriately.

c. If the air passage in the nozzle is blocked, remove the nozzle module and clean it.

 

2. If glue leaks from the nozzle when the machine is not spraying glue, the possible reasons are as follows:

a. The thimble does not completely close the glue channel, and it is necessary to increase the pressure on the air channel of the solenoid valve of the glue gun.

b. The ejector pin is damaged and needs to be replaced.

c. The ejector pin and the outlet of the glue channel do not cooperate well. Adjust the fine-tuning bolt on the ejector pin to press down on the ejector pin and then loosen the bolt. Manually operate the solenoid valve on the glue gun several times.

 

3. The small hole in the middle of the needle valve leaks glue.

a. The sealing ring underneath the needle valve needs to be replaced.

hot glue fiber nozzle

 

 

 

hot glue spraying gun

hot glue machine

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Why should we clean pur hot melt hose regularly?(1)

Generally, after half a year or a year of use, the glue pipeline of the PUR hot melt adhesive machine needs to be cleaned and maintained.

 

What are the advantages of regular maintenance?

 

It can increase the fluidity of glue and improve the glue effect.

 

1. Ensure the quality of PUR hot melt adhesive

 

Clean pipes can prevent PUR hot melt adhesive from remaining, solidifying or deteriorating in the pipes, ensuring that the PUR hot melt adhesive is fresh every time it is used. This is particularly important for application scenarios that require high-precision bonding to ensure the stability of product quality.

 

2. Improve production efficiency

 

Pipe cleaning can avoid production interruptions due to blockages and reduce downtime. The smooth glue feeding process can ensure the continuous operation of the production line and improve production efficiency.

 

3. Extend equipment life

 

Residue in pipes can cause corrosion or wear on the inner walls of pipes, and regular cleaning can reduce this damage. Well-maintained equipment generally has a longer service life, reducing equipment replacement costs.

 

4. Reduce failure rate and maintenance costs

 

Duct cleaning can reduce equipment downtime caused by blockages, leaks, and other failures. Reducing failure rates can reduce maintenance costs and improve equipment utilization.

 

5. Reduce security risks

 

Residue or blockage in pipes can cause equipment overheating, leakage, and other safety hazards. Through regular cleaning, these risks can be reduced and production safety ensured.

 

pur glue machine

pur hot adhesive machine

hot gluing machine

 

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Die casting automatic production line is introduced in detail

Die casting machine is used for pressure casting machine, including hot chamber and cold chamber two kinds. After are divided into straight and horizontal two types. Die casting machine under the action of pressure to the molten metal hydraulic injection mold cooling molding, after opening the mold can get solid metal castings, such as aluminum alloy, zinc alloy, lead alloy die casting.

The closing mechanism of hot chamber die casting machine is the same as that of cold chamber die casting machinethe difference lies in the different injection and pouring mechanism. The chamber of the hot chamber die casting machine is closely connected with the furnace as a whole, while the chamber of the cold chamber die casting machine is separated from the furnace.

Die casting machine peripheral automation equipment including: conveyor belt, safety fence, platform, pressure machine, mold temperature machine, marking machine, trimming machine, cooling device, quick change die device, exhaust filter dust removal device, auto extractor system, servo sprayer,servo ladle machine, quantitative thermal machine, melting and holding furnace, rely on the equipment to realize the automatic die casting production line.

Longhua AI die casting machine

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What are the advantages of 7500T hydraulic Aluminum extrusion machine?

Aluminum extrusion machine

The 75MN horizontal short-stroke front-loading single-action aluminum alloy profile extrusion machine adopts a horizontal three-beam and four-column prestressed composite frame structure, a forward extrusion method, direct drive by an oil pump, and is equipped with advanced foreign electromechanical and hydraulic control components and systems, and The complete set of mechanized auxiliary equipment adopts PLC and computer two-level control to accurately control the speed, position and pressure of the press. The technology used embodies the development trend and advanced technology level of contemporary extrusion presses, and is suitable for production. Manufacturing, operation and maintenance are conducive to improving production efficiency and reducing usage costs.

Prestressed composite frame

The stress-bearing frame of the Aluminum extrusion machine body consists of an integral front beam ZG35Mn (thickness 1950mm) and a rear beam thickness 1800mm (materialZG35Mn), square prestressed sleeve (material ZG35) is a closed prestressed composite frame. Special hydraulic preloading tools are used to pull the An over-pressure tensile load is applied to the entire length of the rod, and compressive stress is applied to the pressure sleeve at the same time, so that the entire frame is in a stress pre-tightened state.The column prestress is above 115% of the maximum load.

(1) The center distance of the four stressed tie rods of the frame is symmetrical to the center of the press, so that the entire frame is stressed evenly. This can increase the squeeze

Accuracy of pressed products.

(2) Since the frame has a large bending resistance section, under the action of extrusion force, the frame elongation and bending deformation are small, so it is the frame can be fixed with horizontal and vertical guide rails at the bottom of the extrusion beam and extrusion barrel.

The centering adjustment is very convenient, and the upper frame can be used as an X-shaped moving guide rail for the extrusion barrel.

(3) There are two sets of elastic anchoring devices and foundation anchors at the lower part of the rear beam to make the rear beam fixed reliably.

Main working cylinder/side cylinder

1. The main working cylinder of aluminum extrusion press is a plunger cylinder, which is fixed to the center of the rear beam through four pressing blocks. The plunger diameter is Φ1740mm, and the medium pressure is 28Mpa. Under the action, it can produce 66.55MN extrusion force. The cylinder body is made of 20MnMo forged steel. After forging and tempering treatment in three sections, it is buried Arc narrow gap welding, processed according to GB\T6402\2008 II level flaw detection. The main plunger is made of forged steel. The outer surface Stainless steel cladding is welded to 2Cr13 with medium frequency treatment, surface hardness is HRC46~48, and polishing degree is 0.2um. V-ring used for master cylinder seal Combined seal, using copper sleeve inner guide

2. The two main side cylinders are horizontally fixed on both sides of the rear beam main working cylinder. The diameter of the side cylinder is Φ450/Φ320mm, which generates an extrusion force of 8.9MN and a return force of 4.4MN, which can realize the rapid forward, backward and extrusion of the main plunger. The cylinder block and piston rod are made of 45 forged steel quenched and tempered. The two-way seal and piston rod seal of the combined piston head adopt V-ring combined seals, and are guided by copper sleeves.

Hydraulic transmission and control system pump station

The pump station of the Aluminum extrusion press adopts an integrated design and is centrally arranged under the rear part of the oil tank of the press. It is composed of an imported German Rexroth electro-hydraulic proportional control axial piston variable pump and a Chinese-made stainless steel plate circulation filtration and cooling system. The piping system design adopts necessary buffering and anti-shock measures, such as cushioning pads, hoses or shock-absorbing hoses, and flexible rubber pipe joints that can absorb vibration. The main system consists of 10 355L/min plunger pumps and 10 320L/min vane pumps from the German REXROTH company. They are designed to be arranged and matched in a certain combination. They can generate a pressure of 28Mpa and a flow rate of 3350L/min to meet the needs of main and side work. According to the cylinder operating speed requirements, closed-loop adjustment of the extrusion speed of 0~21mm/s is achieved, and the extrusion barrel locking cylinder is matched with a dedicated oil pump. Isolation control valves are designed between each oil pump group. If the two mechanisms need to operate at the same time according to the program, they can not interfere with each other. It can realize functions such as isolation between pumps, no-load starting, pressure regulation and overload protection. The pump head electro-hydraulic proportional valve and electronic control device are imported with the main pump and connected with the press main control computer to achieve online control. The main oil cylinder, auxiliary oil cylinder, spindle cylinder, and scissor oil cylinder are integratedly controlled by logic valves. The sliding mold and supporting frame are integratedly controlled by three-position four-way electro-hydraulic reversing valves. Main hydraulic components: master cylinder reversing surface valve, overflow surface valves etc. The main control system oil pump station has a total flow rate of 3350L/min, and its oil pumps are individually controlled.

The design of each aluminum extrusion machine is to maximize the use of resources under the premise of ensuring quality, and has been in a leading position in the industry.

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Application of Plant Protection Drone in Corn Production

Application of Plant Protection Drone in Corn Production

 

 

In the past, the traditional method of pesticide spraying was prone to various problems, such as missed spraying of pesticides, etc., resulting in poor control effects on corn pests and diseases. The application of plant protection drones can effectively solve these problems. Based on the needs of corn production, coupled with the continuous improvement of the level of science and technology, plant protection drones can provide good protection for plant protection in corn production, and achieve high-quality and high-yield corn.

 

Application Significance of Plant Protection Drone in Corn Production

 

In corn production, the application of plant protection drones can not only enhance the efficiency of pesticide operations, but also improve the safety of pesticide spraying. It can also reduce operating costs to a certain extent and play a significant role in pest control. For plant protection drones, it has the advantage of fast flight speed. On this basis, chemical spraying can effectively improve the operation efficiency [1]. At the same time, compared with manual work, the use of plant protection drones can greatly reduce the contact between personnel and chemicals, thereby enhancing safety. The use of plant protection drones can combine the actual situation, choose functions such as hovering in the air, and effectively spray chemicals, and can carry out low-altitude operations to exert a good control effect.

 

Application suggestion of plant protection Drone in corn production

 

  

2.1 Increase government support

 

At present, the advantages of plant protection drones are becoming more and more prominent. The application of plant protection drones is helpful for pest control. In order to better develop plant protection UAVs and adapt to future development trends, relevant departments need to give full play to their roles, combine the actual situation, provide policy subsidies, and devote themselves to the wide application of plant protection UAVs. This can reduce the economic burden of farmers to a certain extent and improve the enthusiasm of farmers to purchase.

 

2.2 Strengthen technical training

 

As a high-tech product, relevant personnel need to have sufficient technical knowledge and corresponding operating skills to be able to play a better role and improve the application effect. Therefore, technical training is very necessary. During the training process, it is necessary to focus on explaining the technical principles of plant protection drones, and to fully demonstrate its actual structure. More importantly, it is necessary to conduct practical training for relevant operators to promote scientific and rational use of plant protection drones. For pesticide spraying, ensure that the amount of spraying is moderate. At the same time, through training, we can better discover the problems of plant protection drones, and take measures as soon as possible when problems occur. Before use, it is necessary to consciously check to ensure the comprehensiveness of the inspection and provide a good guarantee for the safe operation of plant protection drones [2].

 

2.3 In-depth technical research

 

At present, plant protection drones are widely recognized and concerned, and have become a hot spot in industry investment. Many companies in China are committed to the research and development of plant protection drones. Through continuous increase in research and development, the rapid development of plant protection drones is promoted. Among them, it is necessary to focus on the research on the pharmaceutical effects of plant protection drones, and continue to develop new functions to achieve the safe development of the corn industry. At the same time, more attention needs to be paid to the battery capacity of plant protection drones. Through effective research and development, the battery capacity will be continuously increased to promote a significant improvement in battery life.

 

2.4 Operation points of plant protection Drone

 

To carry out plant protection drone operations, it is necessary to strictly follow the relevant operating procedures, abide by the relevant operating requirements, and ensure the standardization of operations, so as to effectively ensure safe operations. Specifically, all aspects and multi-angle inspections are required before and after the use of plant protection drones. In the actual inspection process, it is necessary to follow a certain order to ensure that no omissions are left. After the inspection is correct, the plant protection drone can be started. After the work is completed, the relevant personnel need to clean it comprehensively. Not only the fuselage, but also the rotor and the landing gear need to be cleaned. At the same time, it is necessary to focus on the spraying system and clean it effectively. While cleaning, it is necessary to start the inspection procedure, among which, it is necessary to focus on the inspection of the fuselage of the plant protection drone to check whether there are obvious cracks. At the same time, it is necessary to check the main components and pay attention to the firmness of the screws. Once a problem is found, it is necessary to contact the manufacturer as soon as possible and take appropriate measures to solve and deal with it.

 

When conducting flight operations, it is necessary to control the flying height of the plant protection drone in combination with the actual situation, and ensure that there is no leakage of spraying, and at the same time prevent the occurrence of heavy spraying and other situations. For the actual flight operation speed, scientific and reasonable control is also required. For the actual flight operation distance, it needs to be determined in advance, based on the size of the field, to effectively complete the flight operation and avoid temporary round trips. In order to ensure the safety of flight operations, it is necessary to stay away from crowds and high-voltage lines during the actual operation of eavisionag plant protection drones. Check the battery of the plant protection drone to ensure that the power is sufficient, and pay attention to testing the walkie-talkie to ensure that the signal is good. When the weather is relatively bad, such as rainy days, etc., it is not possible to carry out plant protection drone operations.



 

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