Does Vision Counting machine need customization?
Do you often feel confused about why your vision counting machine isn't performing well? Perhaps it's because you’re using the standard counter!

“Why don't you have the counting machine in stock like the other companies?”

We also hope to have more stock in our warehouse; however, most counting machines require customization. While standard models can significantly reduce procurement workload and costs, for visual counting machines, we can only implement standard counting techniques and logic. The mechanical structure and applications are often tailored to specific counting requirements.


Reasons for Customization of Counting Machines:

1. Different products have different characteristics:
A. Fluidity and friction force also will influent the option of the vibration plate material, such as Aluminum alloy, nylon, raindrop, etc. This also affects the vibration plates' level number, incline, and length. For rubber parts, we usually use raindrop plates, with size and spacing selected based on actual testing conditions.
B. The fragility of the product impacts the drop height and the selection of counter materials.
C. If the product is too small or easily caught, we may need to redesign areas with large gaps or potential sticking points. This might involve using seamless, precision-machined parts.
D. Round products are easy to roll, so valves need to be added to ensure accuracy when batch counting(Indivdel the bulk order to small packs).
E. Products are easy to stick,a rolling brush may be necessary.

2. What size products you want to be compatible with will influence the camera lens's choice and the width of the vibration plate, otherwise, the accuracy of the counting may be significantly affected.

3. Application Scenarios
A. Does the tailing material need to be counted?
B. Need to count the total quantity or perform batch counting by target quantity?
C. Auto-packaging or Semi-auto packaging?
D. When inventory counting in the warehouse, do you usually move the counter across different racks, or do you consolidate work orders for a unified batch count?

A small change can lead to adjustments in the counting solution, including modifications to the mechanical structure and software programs. The truth lies in the details. At TheOne, we are dedicated to creating visual counting machines that meet our customers' real needs. Our technical team includes FPGA engineers, software engineers, and mechanical structure engineers, ensuring comprehensive support for your requirements.

Tell us your demands and we will customize a unique visual counting machine for you.

Sausage Vision Counting Machine

Some people may say that a WEIGHT counting machine is enough to count sausages, so is it necessary to spend a relatively higher cost on a VISION counting machine?

Silicon Chips vision Counting Machine

Recently, CRRC Times Semiconductor settled in Hefei, Anhui.

Semiconductors are a national strategic emerging industry and an important support for the high-tech field. The cooperation between CRRC and Hefei will surely inject new momentum into the semiconductor industry.

Chips are high-tech, high-value products. Chips can be counted accurately, which is important to both buyers and sellers.
THE ONE chips vision counting machine can count the chip size as small as 1*1.5mm. A high-speed industrial camera is used to scan falling objects at a scanning speed of 10,000 times per second and count accurately in real time.

THE ONE chips vision counting machine is compact and desktop-style. Different from the traditional PLC control system, THE ONE chips vision counting machine is controlled by FPGA, making counting more reliable.

THE ONE chips vision counting machine has stronger scalability. It can count the total number and perform target counting and separate into small bags. Equipped with a desktop small packaging machine, the materials are automatically bagged and sealed after the counting is completed.

Hefei THE ONE Electronic Technology Co.,LTD helps semiconductor chip manufacturers improve counting and packaging efficiency and accuracy. Welcome to our factory to trial the machine!

Why do warehouse counters love vision counting machines

The main function of the warehouse is material management to ensure the smooth progress of production and ensure that resources are not wasted.

It is mainly reflected in
1. Count incoming materials in place to avoid losses caused by insufficient materials
2. Control the time of receiving materials to ensure timely receiving. Receiving materials too early will cause accumulation at the production site, while receiving materials too late will affect the production progress and cause production to stop waiting for materials
3. Receive accurate quantities of materials to avoid waste due to excessive materials, and complicated and time-consuming procedures for replenishing materials due to insufficient materials, resulting in waste of working hours
4. The consistency of accounts, cards and materials is the pursuit of warehouse management. How to achieve this? You must keep counting. Only by counting materials accurately can you ensure that the accounts, cards and materials are completely consistent

Counting small materials is a major challenge in warehouse management, and small parts counting machines can accurately count most small granular materials such as screws and nuts, capacitors, resistors and other electronic accessories, connectors, etc. This is why warehouse counters love vision counting machines.

Our company has developed different warehouse vision counting machines specifically for various scenarios of warehouse material counting, such as:
1. For large-volume incoming materials, to verify the total number or quantitative counting, you can use our conventional vision counting machine VB series
2. For a wide variety of materials that need to verify the total number, use the VST model that does not require learning to count the total number. If you want to count small batches of quantitative counting, choose the VST model that does not require learning to count quantitative counting. The learning-free model does not require learning, does not require switching material scheme, and can count by pouring
3. For a wide variety of materials, according to the material requisition form, take and use as you go, the quantity is not fixed, and the number of each type of count is not large, you can use a push-type warehouse machine, which has stronger compatibility, does not require learning, does not require switching material scheme, can count by pouring, has power supply, and is small and movable

The warehouse vision counting machine uses high-speed industrial cameras and advanced recognition algorithms to count items quickly and accurately, avoiding under- or over-collection, and facilitating scientific and precise management of warehouses.

The accurl automatic bending Angle measurement system of CNC bending machine is a system used to measure and adjust the bending Angle of CNC bending machine. It usually consists of sensors, data acquisition devices, control systems and display devices.

The sensor is usually an Angle sensor installed on a CNC bending machine to measure the Angle change during the bending process in real time. These sensors can be photoelectric sensors, laser sensors or displacement sensors, etc., which can accurately detect the bending Angle of the workpiece.

The data acquisition device is responsible for receiving the Angle data measured by the sensor and transmitting it to the control system for processing and analysis. These data acquisition devices usually output measurement results in the form of digital signals.

The control system is the core of the whole automatic bending Angle measurement system, which is responsible for receiving and processing the measured Angle data, and comparing and adjusting based on the preset bending parameters. The control system usually adopts microprocessor or embedded system to realize automatic control and adjustment.

Display devices are used to present measurement results to operators or engineers in an intuitive manner. Common display devices include liquid crystal displays or computer screens that display measured Angle values, graphical representations, or other relevant information to help the operator make immediate judgments and adjustments.

Through the automatic bending Angle measurement system of the CNC bending machine, the operator can monitor the bending Angle of the workpiece in real time, accurately control and adjust the working parameters of the CNC bending machine to meet the precise processing requirements, improve production efficiency and product quality. This kind of automation system can greatly simplify the operation process, reduce the human error, and improve the production efficiency and precision.

Welcome to consult more bending machine related knowledge！

In modern gardening and lawn management, the use of  aerators is becoming increasingly popular. As an essential consumable for these machines, the quality of aeration blades directly affects their performance and effectiveness. We are proud to come from a renowned town in Anhui Province, China, known for its exceptional knife manufacturing expertise, specializing in high-quality aeration blades, including Lawn Aerator Tines. 

Product Features

* Premium Material: Our aeration blades are crafted from high-strength alloy steel, offering excellent wear resistance and corrosion protection, ensuring outstanding performance in various soil conditions.

* Sharp Design: Each blade is precision-engineered to feature superior sharpness, allowing for effortless penetration into the ground, reducing operational resistance and increasing work efficiency.

* Variety of Specifications: We provide a range of sizes and dimensions, compatible with different aerator models, including Lawn Aerator Solid Side-Eject Tines, ensuring versatility and ease of use for all customers.

* Easy Installation: Designed for convenience, users can quickly replace the aeration blades with minimal downtime, enhancing overall operational efficiency.

Price Advantage

We are committed to offering our customers highly competitive pricing. By streamlining our production processes and utilizing effective supply chain management, we can keep costs in check. Furthermore, our aeration blades not only maintain exceptional quality but are priced 20% to 30% lower than similar products on the market. This price advantage makes it easier for more users to purchase and benefit from Durable Aerating Tines, optimizing their lawn care efforts.

Contact Us

Whether you are a gardener, landscape designer, or lawn maintenance company, our aeration blades are your ideal choice. If you are interested in our products or have any questions, please feel free to reach out to us through the following:

· Website: https://www.dxlfgolf.com/

· Mobile: +86 13981920100

· Email: 2556034587@qq.com / lfgolf888@gmail.com

· Address: Bowang Town, Bowang District, Ma'anshan City, Anhui Province, China

Choose our aeration pins to safeguard your aerator and make your lawn management more efficient and effortless!

High-Quality Lawn Mower Bed Blades to Enhance Your Mowing Experience! In the gardening industry, lawn mowers are essential tools for maintaining lawns, and the bed blade—being the core component of the mower—directly impacts cutting performance and overall efficiency.

As a manufacturer of lawn mower bottom blades, including Lawn Mower Rotary Blades and Turf Sod Cutter Blades, based in Bowang District, Ma'anshan City, Anhui Province, we are committed to providing you with high-quality and cost-effective blade accessories to help you achieve the perfect lawn care.

Outstanding Quality Advantages
Our bottom blades are made from high-quality alloy steel and undergo rigorous heat treatment processes to ensure exceptional hardness and wear resistance. Each blade is precisely machined and thoroughly inspected for quality, featuring sharp edges that effectively cut through various types of grass, thus enhancing mowing efficiency. Even in complex lawn environments, our blades maintain stable cutting performance. Additionally, our anti-rust treatment significantly extends the lifespan of the blades, reducing wear and tear caused by environmental factors.

Competitive Pricing Advantage
Not only do we offer outstanding quality in our lawn mower bed blades, but our prices are also highly competitive. By selling directly from our factory to customers, we efficiently eliminate middlemen, which allows us to pass significant savings on to you. Whether you are looking to make bulk purchases or trying out smaller quantities, we provide flexible pricing and discount policies to suit your budget.

Free Sample Trial—Choose with Confidence
To help you gain a better understanding of our product quality, we are happy to offer samples for trial use. By experiencing our blades firsthand, you can appreciate their superior performance and quality. (Please note that international shipping fees for the samples will need to be covered by you.) However, we will ensure that the samples are sent promptly and safely to allow for your evaluation and decision-making.

Contact Us
If you are interested in our lawn mower bed blades, please feel free to reach out. We look forward to providing you with high-quality products and services, working together to enhance your lawn care efforts!

· Website: https://www.dxlfgolf.com/

· Mobile: +86 13981920100

· Email: 2556034587@qq.com / lfgolf888@gmail.com

· Address: Bowang Town, Bowang District, Ma'anshan City, Anhui Province, China

Choose us for a more effortless and efficient lawn care experience!

Dear gardening enthusiasts! We are excited to introduce our premium lawn mower reel blades. Whether you are a professional gardener or a home user, our blades will provide the perfect solution for your lawn mowing needs!

✨ Product Features:

• Outstanding Cutting Performance: Our reel blades are made from high-strength materials, ensuring long-lasting sharpness for smooth and clean cuts every time.
• Perfect Compatibility: Compatible with various brands and models of lawn mowers, our blades are easy to install and operate.
• Great Value for Money: Enjoy high efficiency without worrying about your budget, as we combine excellent quality with affordable prices.

🚚 Benefits of Purchasing:

• One Piece Minimum Order: Whether you need a single unit or bulk orders, we welcome your purchase and can flexibly meet your needs.
• Fast Shipping: We process orders quickly to ensure you receive your products as soon as possible.
• Quality After-Sales Support: Our professional team is always ready to assist you with any questions or concerns.

Choose our reel blades to add precision and beauty to your lawn! Also, be sure to explore our Reel Mower Blades for even more options! Contact us now for pricing and more information! We also offer a variety of Brush Cutter Blade choices to meet all your gardening needs!

📞 Contact Information:

• Website: https://www.dxlfgolf.com/
• Mobile: +86 13981920100
• Email: 2556034587@qq.com / lfgolf888@gmail.com
• Address: Bowang Town, Bowang District, Ma'anshan City, Anhui Province, China

We look forward to cooperating with you! 🌟

When using a combs, you may encounter various problems. To help you better deal with these problems, we will elaborate on the following aspects.

1. Blade wear problem Blade wear is one of the most common problems in the use of grass bursers. Especially when dealing with hard forage, the blade is easily damaged. The worn blade may cause the forage to not be completely cut, thus reducing the operation efficiency of the machine. To solve this problem, we need to check the blades regularly and replace or sharpen the knives if necessary. In addition, a proper adjustment of the cutting height and feeding speed can also help to reduce the blade wear.
2.  Uneven speed of feeding in forage The speed of feeding the performance and efficiency of the combs. If the feeding speed is too fast or too slow, it will cause the machine performance to decline. To address this issue, we need to ensure that the feeding volume is moderate and remains stable. During the actual operation process, the feeding speed can be adjusted according to the type of forage, moisture content and the performance of the machine.
3. Stlag and abnormal sound problems In the process of using the grass grinder, sometimes there will be stuck or sound abnormal phenomenon. This may be due to loose fastening screw, incorrect connection position or hard objects such as metal and stone entering the machine. To avoid this, we should regularly check the screws and connection position and keep the machine clean. In addition, timely cleaning of hard objects and fastening screws can also effectively prevent such problems.
4. Operational safety issues When operating the dressing machine, ensure the hand away from the grass roller to prevent accidental injury. If any blockage or other fault is found, stop and correct. Do not continue to use the machine in case of failure to avoid greater damage or safety accidents.
5. Maintenance and maintenance of the grass-dressing machine To ensure the proper operation and efficiency of the combs, we need to follow the following basic maintenance recommendations: 1. After the work, clean the machine and add lubricating oil to the lubrication parts. 2. When not used for a long time, store the machine indoors or in a shed to prevent rain and exposure. 3. Check and maintain the machine regularly to ensure the normal operation of all parts. 

          Through the above five aspects, we hope to help you better understand and solve the problems in the process of use. As long as we operate correctly and maintain carefully, the grass grinder can exert better performance and provide strong support for our lawn maintenance work.

In the modern era of recycling and waste management, the Plastic Color Sorting Machine and Plastic Polymer Sorter have emerged as essential tools in improving efficiency and accuracy in the sorting process. These machines play a crucial role in separating various types of plastic materials based on their colors and polymer types, leading to better recycling outcomes. Whether it’s distinguishing between PET and non-PET materials, or sorting HDPE, PP, PVC, and other polymers, these machines have become indispensable in industries that deal with plastic recycling.

Key Features of Plastic Color Sorting Machines

Plastic color sorting machines are built with advanced technology designed to identify and differentiate between different types of plastics. The following are some of the most important features:

1. High-Precision Optical Sensors:

These machines are equipped with sophisticated optical sensors capable of detecting subtle differences in plastic materials based on color, transparency, and chemical composition. This precision ensures that even plastics with similar visual characteristics, such as HDPE and PP, can be accurately sorted.

2. Automated Processing:

Unlike traditional manual sorting, which is labor-intensive and prone to human error, plastic color sorting machines use automation to process large volumes of plastic quickly and accurately. This not only speeds up the sorting process but also reduces labor costs and increases efficiency.

3. Multi-Stream Sorting:

Some machines are capable of sorting multiple types of plastics in a single pass, differentiating between PET, HDPE, PVC, PP, and more. This versatility makes them suitable for use in recycling facilities dealing with mixed plastic waste streams.

4. Customization and Adjustability:

Plastic color sorting machines can often be customized or adjusted to suit the specific needs of a recycling plant. Whether it’s sorting by color, polymer type, or transparency, users can program the machine to focus on specific materials or grades, ensuring optimal recovery rates.

5. Energy Efficiency:

Modern plastic sorting machines are designed to minimize energy consumption, using smart technology to optimize operations. This reduces operational costs and lowers the environmental impact, making them more sustainable over the long term.

The Benefits of Using a Plastic Color Sorting Machine

Implementing a plastic color sorting machine in the recycling process offers several substantial benefits:

1. Improved Sorting Accuracy

Perhaps the most significant advantage is the increase in sorting accuracy. Manual sorting often leads to mistakes, as different types of plastics can be difficult to distinguish by eye. Optical sorting technology, however, uses sensors to identify even minute differences in color and material composition, ensuring a higher degree of precision.

For example, in recycling facilities that process beverage bottles, PET and HDPE bottles often get mixed together. A plastic sorting machine can easily distinguish between these two materials based on their color and physical properties, separating them for more effective recycling.

2. Increased Efficiency and Throughput

Plastic sorting machines significantly increase the speed at which materials can be processed. Human workers might be able to sort a few hundred kilograms of plastic per day, but automated machines can process several tons of plastic in the same amount of time. This increased throughput allows recycling facilities to handle higher volumes of waste, leading to greater profitability and a larger positive impact on the environment.

In practice, a plastic sorting machine can handle complex waste streams, such as post-consumer plastic from households or industrial packaging waste. For example, a facility tasked with recycling automotive plastics will face a wide variety of plastic types, from ABS to PP. A plastic color sorting machine will help sort these materials faster and more efficiently than manual methods ever could.

3. Reduction in Labor Costs

One of the key economic advantages of using a plastic sorting machine is the reduction in labor costs. Since the machine performs much of the work automatically, fewer staff members are needed to oversee the sorting process. This frees up workers to focus on other tasks, reducing overall costs for the recycling facility.

Moreover, automation reduces the risk of injury associated with manual sorting, as workers are no longer exposed to hazardous materials or repetitive strain injuries caused by sorting large volumes of plastic by hand.

4. Higher Quality Recycled Plastic

By improving sorting accuracy, plastic sorting machines contribute to producing higher-quality recycled plastic. When different types of plastic are mixed together, the quality of the recycled material is compromised, limiting its use in new products. For instance, if PVC is mixed with PET, the resulting recycled material may not meet the standards required for food-grade packaging or other high-value applications.

With a plastic color sorting machine, plastics are sorted more accurately, resulting in purer batches of material that can be used to create higher-quality recycled products. This improves the value of the recycled material and increases the overall sustainability of the recycling process.

5. Environmental Impact

Effective sorting not only leads to better recycling outcomes but also helps reduce environmental harm. By properly sorting plastics, recycling plants can divert more materials from landfills, reducing pollution and conserving resources. Furthermore, improved recycling rates help reduce the need for virgin plastic production, which is associated with high energy use and greenhouse gas emissions.

Use Cases of Plastic Sorting Machines

1. PET Bottle Recycling:

In many countries, recycling centers deal with vast quantities of plastic bottles, primarily made from PET. Sorting PET bottles from other types of plastic, such as HDPE, is crucial to maintaining the quality of recycled plastic. The introduction of plastic color sorting machines has improved the efficiency of PET recycling by automatically separating PET from other materials like caps, labels, and different polymers.

2. E-Waste Recycling:

In the electronics industry, e-waste recycling involves handling a complex mix of plastics, metals, and other materials. Plastic sorting machines can distinguish between different types of plastic found in electronic devices, such as ABS and PC, making it easier to recycle these materials effectively.

3. Mixed Plastic Waste Management:

Municipal recycling facilities often receive mixed plastic waste from households, which may include a variety of plastics such as PVC, PP, and HDPE. Plastic color sorting machines help efficiently process these waste streams, reducing contamination and ensuring that each type of plastic is properly recycled.

Real-World Case Study: European Plastic Recycling Facility

A European plastic recycling facility recently installed an advanced plastic color sorting machine to handle mixed plastic waste from packaging. The machine was programmed to differentiate between PP, HDPE, and PET plastics. Since its installation, the facility has seen a significant improvement in its sorting efficiency, processing up to 30% more material each day while reducing contamination rates by 25%.

By automating the sorting process, the facility has also been able to reduce its labor costs by 15%, while the quality of the recycled plastic has improved to the point that the company now supplies higher-grade recycled materials to the automotive and consumer goods industries.

Plastic color sorting machines have revolutionized the recycling industry by increasing accuracy, efficiency, and the quality of recycled materials. From separating PET bottles to handling complex e-waste streams, these machines provide a practical solution to one of the most pressing challenges in modern recycling. They reduce the need for manual labor, improve the purity of recycled plastics, and contribute to more sustainable waste management practices. As recycling efforts continue to expand worldwide, the adoption of plastic sorting machines is set to play an increasingly vital role in creating a circular economy for plastics.